Bending the ‘Hufnagel’

Defence Acquisition Principles for the New Security and Technology Environment

By Ms

By Ms

 Kristin

 Waage

Norwegian Defence Research Establishment (FFI)

By Mr

By Mr

 Sascha

 Krell

MBDA Missile Systems, Germany

Published:
 October 2024
 in 

Abstract

In this insightful article, Kristin Waage, Sascha Krell, Christoph Mueller, Dr. Dirk Zimper, and Alan Shaffer explore the persistent challenges of defence acquisition programs and propose solutions for NATO. Drawing on historical lessons from the “Hufnagel” memorandum, which criticized bureaucratic inefficiency, the authors highlight the need for faster, more efficient procurement processes amidst a rapidly changing security landscape. With the rise of Emerging and Disruptive Technologies (EDTs), the article advocates for streamlined acquisition strategies, phased development, and empowered leadership to address the growing complexity of military technology and geopolitical threats.

Introduction

In 1925, General of the Infantry Hans von Seeckt, then Chief of the Army Command, published a memorandum called the ‘Hufnagelerlass’ condemning the increasing bureaucratization within the Army Command. In the memorandum, von Seeckt sarcastically exaggerated the bureaucratic effort involved in introducing a new horseshoe nail as symbol for very simple business processes in the Reichswehr. In conclusion, he called on responsible commanders to cooperate in reducing the bureaucracy.

Almost one hundred years later, the outcome of military acquisition programs still ranges from major failings, such as the US Zumwalt Class Destroyer with a cost overrun of more than 80% and two decades of program delay,1 to great successes such as the rapid fielding of Germany’s tracked howitzer into a war zone while requiring the Ukrainians to develop a domestic fire control system within a couple of weeks. Experiences from rapid deployment of systems to ongoing operations within NATO countries also demonstrate how quick acquisitions are possible ‘when needs are greatest’.2

In sum, few would disagree that the processes for procuring military systems within NATO countries must be improved. Acquisitions are delayed and often exceed budgets. In some cases, they do not even yield the expected performance. But what precisely should be done? For years, there has been ample evidence for, and attention to, the problems in defence acquisition practices across NATO countries.3 National defence acquisition systems have been perceived to be ‘broken’ for decades.Yet despite countless inquiries and repeated improvement efforts, most countries remain stuck in old practices or struggle with alternative approaches, showing only a few promising examples.5

At the same time, the need for NATO countries to improve their acquisition practices has become particularly urgent considering two developments. The first is the current security environment, including the ongoing war between Russia and Ukraine, and increased tensions in the Indo-Pacific and Middle East. The second is the increasing importance of commercially-driven Emerging and Disruptive Technologies (EDTs) to military-technological superiority. These developments put pressure on the range of capabilities NATO countries must possess to deter and handle threats in the 21st century, and urge the Allies to innovate, acquire, and field leading-edge military technological systems faster, better, and cheaper than geopolitical rivals.6

This the first in a series of three articles intending to reflect on the current state of military acquisition programs and provide a concise set of questions to senior managers with decades of combined experience in military programs. It provides a summary of research on the current state of defence acquisitions and derives hypotheses that will be further explored in the subsequent articles.

A Common Dilemma – The State of Defence Acquisitions

Generally, defence acquisitions are perceived as a trade-off between the three outcome parameters: performance, cost, and schedule. These trade-offs are always in tension and are known as the ‘iron triangle’7: ‘you can have it fast, good, or cheap – pick two’.8 However, existing research and experience give ample evidence, that defence organizations often struggle to get even two.

Many studies examine challenges in cost management in defence acquisitions. Table 1 on page 54 shows illustrative statistics on cost overruns in defence acquisition projects. The statistics show how many procurement projects – and particularly major acquisitions – are not completed within budget. The ability to accurately assess costs varies between acquisitions, and novel and/or highly technologically complex materiel make it particularly difficult to calculate costs.9 Furthermore, life-cycle costs tend to be underestimated by government as well as vendor, either due to a lack of data or systematic incentives to underestimate, or both.10

Irrespective of cost overruns, scholars also document how the unit costs of technologically advanced defence materiel have increased between generations of weapon system.11 This puts pressure on defence acquisition budgets. Ultimately, such technology-driven inflation dynamics result in making cutting-edge, technologically advanced military systems less affordable for states.12 The increasing costs of defence material and prioritization of quality over quantity risk creating a ‘technology gap’ within NATO between the most technologically advanced nations and other nations in the Alliance. Moreover, lacking enough depth creates capacity and sustainability gaps, jeopardizing both credible deterrence and the ability to sustain combat.

J38_MBDA_Header_Tables

Main Picture: © tpap8228 – stock.adobe.com; Bullets: © Adobe

J38_MBDA_Table-01

Table 1: A sample of cost overruns in defence procurement projects.

J38_MBDA_Table-02

Table 2: A sample of delays in defence procurement projects.

Defence acquisitions are also subject to long lead times,17 and most acquisitions do not manage to complete on schedule.18 Table 2 summarizes statistics on delays in defence procurement projects across nations. It shows how projects on average are typically delayed by 3–5 years with outliers of up to two decades. Even when projects are completed on time, long schedules may still cause challenges. For instance, the former United States Defence Investment Unit Director, Michael Brown, stated that acquisition of major procurement programmes has on average taken 6.9 years from initiation to initial operating capability,19 requiring a long-time span for full capability replacement.

For rapidly developing technologies, such as cutting-edge software and IT, the long lead time coupled with a high risk of delays are particularly problematic. Long schedules and delays also increase problems with responsibility, accountability, turnover among project personnel, and institutional memory.

One major reason for both cost and time overruns in defence acquisitions, is the inclination for over-specification and changing requirements.21 There are no second places in war, urging military organizations to pursue state-of-the-art technology to outperform adversaries. The requirements for system reliability and robustness are also higher in a military context. However, while some systems require cutting-edge technology, other systems would suffice with an ‘80% solution’.22 In such instances, off-the-shelf solutions might exist that could provide sufficient performance, alternatively with minimal adjustments.23

Risk aversion can drive overly detailed or ambitious system requirement specifications.24 ‘Gold-plating’ has also been a widespread problem in defence acquisitions for decades25 – occurring due to asymmetric expert power by the vendor as well as military personnel themselves, and insufficient mechanisms for external verification of system requirements.26 While risk aversion is a driver of gold-plating, studies also document how gold-plating mainly arises from overly ambitious requirements that privileges the newest and best technology.27 There are also cases of system performance itself being negatively affected by over-specification. One example is Norway’s acquisition of a tailored variant of the NH90 multirole helicopter, where Norway eventually decided to terminate the contract due to persistent underperformance, cost overruns, and significant delivery delays.28

Professor Bent Flyvbjerg introduces a phenomenon he calls ‘survival of the unfittest’.29 He observes how many of the projects that survive through the prioritization and selection process tend to be those that look best on paper. However, those are often also the ones with the largest cost and time underestimation or promises of unrealistic benefits, setting up the conditions for failure once initiated. Yet, it is often difficult for decision-makers to cancel poorly performing projects once initiated, for example due to political pressure or fear of embarrassment.30 Although Flyvbjerg examined civilian (infrastructure) megaprojects, not defence procurement projects, scholars have observed the same tendencies in defence acquisitions, both due to the optimism bias and moral hazard.31

Additionally, it should not be ignored that many defence acquisitions are, in fact, highly complicated undertakings.32 Projects comprise a diverse range of materiel, equipment, and systems. Many new technological systems are also increasingly intricate – both the technologies in themselves, but also the system of systems they are part of and the process of ensuring interoperability across systems as well as Allied and Partner nations.33

In sum, beside political, economic, and industrial influence, defence acquisition programs struggle with over-specification, opposing or overly ambitious requirements, unchartered technological territory, risk-aversion, legal framework, bureaucracy, and diffusion of responsibility, resulting in major delays and cost overruns.34

A Hypothesis – We Can Do Better and Quicker

In recent decades, numerous acquisition recommendations and reforms across NATO nations have been aimed at improving the ability to meet cost, time, and quality targets. Already in the early 2000s, defence acquisition experts recognized the need to move towards flexible and evolutionary acquisition approaches.35 Many have also argued for differentiated, or tailored, acquisition approaches.36 However, challenges persist and defence organizations across (as well as beyond) NATO seem to be stuck in a never-ending struggle to implement changes.37 RAND research identifies multiple root causes, including high turnover, particularly among senior leaders, insufficient incentives and support for tailoring, and insufficient education, training and experience among acquisition personnel to leverage tailored approaches efficiently.38 Lack of institutional memory to learn from past experiences may also impede effective changes.39

The successful avoidance of a majority of the aforementioned root cases can be exemplified with Israeli’s ‘Iron Dome’ missile defence system. It went from the drawing board to combat readiness within less than four years. Following an initial operational capability in 2011, the capability of the system has been constantly upgraded while scaling capacities up to ten operational systems effectively safeguarding Israel’s lower tier air domain.40

Avoiding over-specification by focusing on the threat spectrum on hand, allowing the system to be extendable in the future and following Israeli’s political, economic, and industrial priorities had been key success factors. In addition, close collaboration between user and procurement as well as technical expertise from the United States mitigated technological and programmatic risks.

In sum, despite the well-documented and recurring challenges in defence acquisitions, we put forward the hypothesis that military capabilities can be acquired both faster and better than what is currently the norm. Furthermore, in what has become an impenetrable ‘jungle’ of acquisition challenges and policy recommendations, we believe that the most important – and actionable – policy changes for improving defence acquisitions can be uncovered by homing in on the decades of experience and learning acquired by key defence acquisition experts in NATO. This will be the topic of the second paper.

In particular, we will investigate three key avenues for improving future procurement:

  1. Increasing the use of phased development step-wise expanding new capabilities.
  2. Following a more software-centric strategy with open system architectures, digital twins, and agile development processes.
  3. Empowering acquisition specialists – and particularly leadership. Strong leadership is required to implement new policies and procedures, manage risk, and ultimately bring a new defence acquisition culture to life.

In our second paper, we will evaluate these hypotheses by drawing on insights from interviews with senior acquisition management leadership. The final paper then aims to derive concrete and actionable recommendations to improve future as well as ongoing national and cross-border acquisition programs.

Roblin, S., ‘Why the Zumwalt-Class Destroyers Failed to Meet the Navy’s Expectations’, The Reboot, [web blog], 25 December 2021, https://nationalinterest.org/blog/reboot/why-zumwalt-class-destroyers-failed-meet-navys-expectations-198412, (accessed 7 April 2024).
Gray, B., ‘Review of Acquisition for the Secretary of State for Defence: An Independent Report by Bernard Gray’, BIP Solutions, 2009, p. 8.
Bennett, F., ‘The Seven Deadly Risks of Defence Projects’, Security Challenges vol. 6, no. 3, 2010, pp. 97–111. Smith, R., P., ‘Defence Acquisition and Procurement: How (Not) to Buy Weapons’, Cambridge, Cambridge University Press, 2022.
Johnson, W., M., and Johnson, C., O., ‘The Promise and Perils of Spiral Acquisition: A Practical Approach to Evolutionary Acquisition’, Acquisition Review Quarterly, vol. 9, no. 3, 2002, pp. 175–89. Public Accounts Committee, Improving the Performance of Major Defence Equipment Contracts, London, London: House of Commons 185, 2021.
Retter, L,. et al., ‘Persistent Challenges in UK Defence Equipment Acquisition’, RAND Corporation, 23 June 2021, https://www.rand.org/pubs/research_reports/RRA1174-1.html, (accessed 9 November 2023). Schwartz, M., Defense Acquisitions: How DOD Acquires Weapon Systems and Recent Efforts to Reform the Process, Washington, Congressional Research Service, 2014).
Wong, J., P., et al., ‘Improving Defense Acquisition: Insights from Three Decades of RAND Research’, RAND Corporation, 16 June 2022, https://www.rand.org/pubs/research_reports/RRA1670-1.html, (accessed 12 February 2024). Stanley-Lockman, Z., ‘From Closed to Open Systems: How the US Military Services Pursue Innovation’, Journal of Strategic Studies, vol. 44, no. 4, 2021, pp 480–514.
Neves, S., and Jack Strauss, J., ‘Survival Guide for Truly Schedule Driven Development Programs’, Defense AT&L, 2008, pp. 21–23.
Johnson, J., ‘Fast, Good or Cheap: How to Achieve the Iron Triangle’, Business.com, 10 April 2024, https://www.business.com/articles/fast-good-cheap-pick-three/ (accessed 15 April 2024).
Davies, C., Understanding Defence Procurement, Canadian Military Journal, vol. 15, no. 2, 2015, pp. 5–15.
De Spiegeleire, S., ‘Ten Trends in Capability Planning for Defence and Security’, The RUSI Journal 156, no. 5, 31 October 2011, https://doi.org/10.1080/03071847.2011.626270, (accessed 23 May 2024). Ibid., p. 2. Kvalvik, S., N., et al., Norwegian Defence Research Establishment, [website], 2019, https://ffi-publikasjoner.archive.knowledgearc.net/bitstream/handle/20.500.12242/2650/19-01934.pdf (accessed 25 April 2024).
Matthew Uttley, M., ‘Routledge Handbook Of Defence Studies’, in Galbreath, (ed.), Defence Procurement, London, 2018, pp. 72–86; Ibid., p. 6.
Ibid.
Bundesministerium der Verteidigung, ‘17. Bericht des Bundesministeriums der Verteidigung zu Rüstungsangelegenheiten’, 3 June 2023, https://www.bmvg.de/resource/blob/5639826/45547a72b96fb60d6d82f061913d9d3a/17-ruestungsbericht-data.pdf, (accessed 18 May 2024).
Ibid., p. 2.
HCDC Sub-Committee inquiry, Written Evidence from the Secretary of State for Defence, London, 2023, https://committees.parliament.uk/writtenevidence/120368/default/, (accessed 12 May 2024).
US Government Accountability Office, Weapon Systems Annual Assessment, US, 2022, www.gao.gov/assets/gao-22-105230.pdf, (accessed 24 April 2024).
Presterud, A., O., et al., Norwegian Defence Research Establishment FFI report, [website], 2018, https://www.ffi.no/publikasjoner/arkiv/effektive-materiellanskaffelser-i-forsvaret-kartlegging-av-tidsbruk-forsinkelser-og-gjennomforingskostnader, (accessed 15 May 2024).
Kvalvik et al., Norwegian Defence Research Establishment FFI report, [website], 2019, https://www.ffi.no/publikasjoner/arkiv/hvordan-skape-okonomisk-handlingsrom-i-den-nye-langtidsplanen-potensial-for-forbedring-og-effektivisering-20212024, (accessed 18 May 2024).
Brown, M., Statement of Michael Brown, director, Defense Innovation Unit, before the senate armed services committee on accelerating innovation for the warfighter, [website], 2022, https://www.armed-services.senate.gov/imo/media/doc/WRITTEN%20STATEMENT_DIU%20Director%20for%20SASC%20ETC%20Hearing%20on%20Accelerating%20Inno….pdf, (accessed 26 May 2024).
Bundesministerium der Verteidigung, ‘15. Bericht des Bundesministeriums der Verteidigung zu Rüstungsangelegenheiten’, 3 June 2022, https://www.bmvg.de/resource/blob/5456944/a2db4dc6bd4c5873113e39ad9292f269/20220629-download-15-bericht-des-bmvg-zu-ruestungsangelegenheiten-data.pdf, (accessed 18 May 2024).
Hambleton, K., et all., ‘Ten Chronic Challenges’, Defence Studies, 5 December 2013, https://www.tandfonline.com/doi/abs/10.1080/14702436.2013.845384, (accessed 4 June 2024). Ibid., p. 5. Hedvall, M., ‘Change as a Cost Driver in Defence Procurement’, Defence and Peace Economics vol. 15, no. 1, 2004, https://doi.org/10.1080/1024269042000164522, (accessed 29 May 2024); Brooke-Holland, L., House of Commons Library, [website], 2023, https://commonslibrary.parliament.uk/research-briefings/cbp-9764/ (accessed 3 June 2024).
Ibid., p. 2.
Presterud, A., O., et al., Norwegian Defence Research Establishment FFI report, [website], 2016, Effektive materiellanskaffelser i Forsvaret – økonomiske gevinster ved økte hyllevareanskaffelser (ffi.no), (accessed 14 May 2024).
Michèle A. Flournoy M., A., ‘AI Is Already at War’, Foreign Affairs, 24 October 2023, https://www.foreignaffairs.com/united-states/ai-already-war-flournoy (accessed 19 May 2024).
Presterud, A., O., et al., Norwegian Defence Research Establishment FFI report, [website], 2015, https://www.ffi.no/en/publications-archive/effektive-materiellanskaffelser-i-forsvaret-okonomiske-gevinster-ved-okte-hyllevareanskaffelser, (accessed 19 May 2024).
Ibid., p. 18.
Ibid., p. 17.
Olsen, J., M., ‘Norway Ends Contract for NH90 Helicopters, Wants Full Refund’, Defense News, 10 June 2022, https://www.defensenews.com/industry/2022/06/10/norway-ends-contract-for-nh90-helicopters-wants-full-refund/, (accessed 18 May 2024).
Bent Flyvbjerg, B., ‘Survival of the Unfittest: Why the Worst Infrastructure Gets Built – and What We Can Do about It’, Oxford Review of Economic Policy vol. 25, no. 3, 1 October 2009, https://doi.org/10.1093/oxrep/grp024, (accessed 2 June 2024).
Ibid., p. 5.
Ibid., p. 21.
Ibid., p. 3.
Gilli, A., and Mauro Gilli, M., ‘Why China Has Not Caught Up Yet: Military-Technological Superiority and the Limits of Imitation, Reverse Engineering, and Cyber Espionage’, International Security, vol. 43, no. 3 2019, pp. 141–89, https://doi.org/10.1162/isec_a_00337; Gorod, A., Tiep Nguyen, and Leonie Hallo, ‘Systems Engineering Decision-Making: Optimizing and/or Satisficing?’, 2017 Annual IEEE International Systems Conference (SysCon), April 2017, pp. 1–6, https://doi.org/10.1109/SYSCON.2017.7934775, (accessed 5 June 2024).
Ibid., p. 3.
Ibid., p. 4.
Stanley-Lockman, Z., ‘From Closed to Open Systems’, Journal of Strategic Studies, vol. 44, 13 May 2021, https://www.tandfonline.com/doi/full/10.1080/01402390.2021.1917393, (accessed 5 June 2024); Ibid., p. 6.
Ibid., p. 10.; Ibid., p. 6.
Bartels, E., M., Jeffrey A. Drezner, and Joel B. Predd, ‘Building a Broader Evidence Base for Defense Acquisition Policymaking’ RAND Corporation, 19 May 2020, https://www.rand.org/pubs/research_reports/RRA202-1.html, (accessed 5 June 2024); Mayer, L., A., et al., ‘Prototyping Using Other Transactions: Case Studies for the Acquisition Community’, RAND Corporation, 2020, https://www.rand.org/content/dam/rand/pubs/research_reports/RR4400/RR4417/RAND_RR4417.pdf, (accessed 9 June 2024).
Ibid., p. 5.
Vick, K., ‘The Secret of the Wonder Weapon That Israel Will Show Off to Obama’, Time, 13 March 2013, https://world.time.com/2013/03/19/the-secret-of-the-wonder-weapon-that-israel-will-show-off-to-obama/, (accessed 12 June 2024).
Author
Ms
 Kristin
 Waage
Norwegian Defence Research Establishment (FFI)

Kristin Waage works as a researcher at the division for Strategic Analyses and Joint Systems at FFI since August 2018. She holds a MSc in Economics and Business Administration from the Norwegian School of Economics (NHH), a Master in International Management from CEMS, and an MA in Science and International Security from King’s College London. Her research areas at FFI include military technology acquisition and implementation, particularly focusing on artificial intelligence, and geoeconomics.

Information provided is current as of October 2024
Author
Mr
 Sascha
 Krell
MBDA Missile Systems, Germany

Sascha Krell works as Technology Project Manager at MBDA Missile Systems Germany since July 2022. He contributed in different functions to the development of ground based air defence systems in various stages of project life-cycle. Currently he has a focus on integrating effects from various systems in Multi-Domain environments. Mr Krell also served twelve years in the German Armed Forces Navy including work as of a project officer in the mid-life modernization of F123 type frigates.

Information provided is current as of October 2024
Author
Mr
 Christoph
 Müller
MBDA Missile Systems, Germany

Christoph Müller works as Head of Hypersonic Solutions at MBDA Missile Systems Germany since November 2023. Previously, he was Executive Board Representative for Defence and Security Research at the German Aerospace Centre and from 2017 to early 2020 Executive Office at the NATO Science & Technology Organization, where he is currently Vice Chairman of the Applied Vehicle Technology Panel. He also served twelve years in the German Armed Forces as commander of an explosive ordnance disposal platoon specializing in CBRNe, including a deployment with the International Security Assistant Force (ISAF) in Afghanistan.

Information provided is current as of September 2024
Author
Dr.-Ing.
 Dirk
 Zimper
MBDA Missile Systems, Germany

Dr. Dirk Zimper has been Director Future Systems and a member of the Management Board of MBDA Missile Systems Germany since November 2022. In his role, he is responsible for the future topics of MBDA Germany, including high-energy lasers, hypersonic applications, the further development of ground-based air defence and remote carriers for the Future Combat Air System. Previously, he worked for the German Aerospace Centre and was in charge of security and defence research as Executive Board Representative. His military career started in 2004 when he joined the German Armed Forces and completed the 92nd officer training course at the Air Force Officer School. Dr. Zimper studied aerospace engineering at the University of the German Armed Forces in Munich and completed his doctorate in engineering in 2015.

Information provided is current as of September 2024
Author
Mr
 Alan R.
 Shaffer
Washington Operations for MIT Lincoln Laboratory, United States

Alan R. Shaffer brings over four decades of distinguished leadership in defence and technology to his current role as Director, Washington Operations for MIT Lincoln Laboratory since April 2022. Previously, from 2019 to 2021, he served as Deputy Under Secretary of Defense for Acquisition and Sustainment. His career highlights include directing the NATO Collaboration Support Office from 2015 to 2018. Mr Shaffer’s extensive government tenure also includes significant roles like Principal Deputy Assistant Secretary of Defense for Research and Engineering from 2007 to 2015. Before his civilian career, he served 24 years in the United States Air Force, retiring as a Colonel, with diverse assignments in command, intelligence, and acquisition oversight globally. Mr Shaffer holds advanced degrees in Meteorology and National Resource Strategy and has received prestigious awards for his public service, including multiple Presidential Rank Awards and the Secretary of Defense Medal.

Information provided is current as of September 2024

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